Miro Manufacturing has a long history of continual improvement. Though the company was founded in 1988 as a tool & die shop, we have evolved into a contract manufacturer offering metal stamping, fabrication, machining, and more.
Behind our continued evolution is our commitment to innovation, new technology, and providing our clients with the best services and quality. We’re excited to announce that we recently added two new pieces of equipment to our shop. Miro purchased them to keep pace with improving technology and, more importantly, to expand our production capacity and efficiency and continue exceeding expectations.
Our New Resistance Welder Means Increased Efficiency and Superior Quality
First, we would like to introduce you to our new resistance welder: a SlimLine Welder.
Specs
These are the resistance welder’s key specifications. It boasts:
- 480 volts of welding power.
- up to 24” throat depth accommodates larger workpieces
- A 6” diameter weld cylinder with a 6” overall adjustable and retractable stroke air cylinder, equating to 2,260 weld force at 80 psi (a 28:1 weld force ratio).
Benefits
Increased Productivity
The resistance welder allows for rapid joining of materials, which enables high production rates. Because the process is quick (weld speed varies based on the material thickness, welding parameters set, and desired weld quality), it is well-suited for high-volume projects.
Superior Weld Quality
This technique produces strong, durable welds with excellent mechanical properties. By eliminating the need for filler materials, it reduces the risk of contamination and ensures high weld integrity. The welding arm generates precise, localized heating, resulting in clean welds with minimal splatter.
Cost-Effective
Compared to conventional weld techniques, the resistance welder is a more cost-effective and efficient welding method for certain applications.
It doesn’t require a consumable filler material, reducing our material costs and creating cost savings for our clients.
Because of the machine’s precision, minimal post-weld finishing is necessary, saving our clients the cost of additional labor and secondary operations.
The programmable controller automates portions of the weld process, further improving efficiency.
Versatility
The resistance welder can join workpieces of a wide range of materials, like steel, aluminum, copper, and their alloys.
It’s particularly well-suited for joining thin materials sheets, which is valuable for automotive applications.
Environmental Benefits
Because the resistance welder generates minimal fumes or sparks, it makes the work environment safer.
As an energy-efficient machine that doesn’t require consumables, it’s more environmentally friendly than other welding methods.
Precision and Control
With greater control over the heat applied, Miro can lay more precise welds. The machine’s precision results in a smaller heat-affected area that doesn’t compromise the structural strength of the material.
Our New Ultra Dual Drive Press Brake for Increased Quality and Capabilities
Next, meet the latest addition to Miro’s lineup of CNC press brakes – the 330-ton SafanDarley E-Brake Ultra. With this newest machine, Miro increases its capacity for large-scale projects.
Specs
Our newest press brake comes equipped with a 14’ bed, servo-electric bending, and a DualDrive system that minimizes deflection.
Benefits
The addition of the 330-ton SafanDarley to our press brake work centers unlocks a host of benefits for our clients.
Increased Productivity and Efficiency
The press brake’s ultra dual drive system allows for significantly higher productivity than traditional hydraulic press brakes. We’re able to achieve up to 30% higher productivity with a dramatically shorter cycle time and high-speed precision bending.
Clients with large-scale production needs will benefit from more efficient manufacturing.
Superior Precision and Quality
Our newest press brake offers exceptional accuracy and consistency in bending. It allows us to produce the most accurate and constant bending angle across the entire 13-foot range without needing crowing.
It can achieve a repeatable precision of 0.0001 millimeters.
The even distribution of forces over the entire press beam results in minimal deflection, even at 300 tons of pressing force.
Energy Efficiency
The press brake’s electric drive system provides substantial energy savings while producing less CO₂ emissions.
Versatility and Flexibility
With its large bed size and pressing force, this SafanDarley is capable of forming a wide range of materials and thicknesses. It handles complex bends or multiple bends in the same material with ease. Its size and versatility make it ideal for industries like heavy truck component manufacturing.
Cost-Effectiveness
Precision bending reduces material waste, saving costs for our clients.
Miro’s Commitment to Quality Extends to Technological Advancements
As your manufacturing partner “from start to part,” we won’t let a part leave our ship until it’s right. Our goal is to exceed client expectations through high-quality work and communication.
We value client feedback and always strive to improve our manufacturing and service. Miro’s investment in the best technologies and equipment demonstrates our commitment to client collaboration and satisfaction.
Let us quote your welding or metal forming project and experience the Miro difference for yourself: https://www.miromfg.com/rfq/.
